SMP Europe details winter’s impact on ignition leads

SMP Europe details winter’s impact on ignition leads

Cold, wet months can accelerate the deterioration of ignition leads, according to engine management specialist, SMP Europe, so now might be the best time to stock-up and prepare for a potential spike in sales.


Ignition leads, sometimes known as high-tension (HT) leads or spark plug wires, carry an electrical current from the ignition coil into the spark plugs, ultimately lighting the fuel and air within the combustion chamber of the engine.

Comprised of conductive material surrounded by a silicone jacket for protection, ignition leads sit in close proximity to the engine and must, therefore, be able to withstand dramatic temperature changes, caustic chemicals and high physical forces.

SMP Europe: Why ignition leads fail

Ignition leads are made from durable, low resistance materials, and tested to withstand the harsh environment that they operate in. Conductive materials in the leads will deteriorate, which, in turn, reduces the power able to reach the engine, compromising the ignition process.

This is generally caused by wear and tear over time. Leads can also be affected more in the winter months, as cold, damp conditions increase the stress on the components, along with water and salt. Oil, coolant, and fuel vapour can also cause oxidisation and corrosion in the connector contacts.

The main symptoms of a faulty lead include an engine light appearing, reduced fuel efficiency, decrease in power, visible wear and tear to the cable, and misfiring.

SMP Europe ignition leads

SMP Europe core technology

Lead cores can vary depending on VM and the age of the vehicle. The three technologies used are copper cores, wire wound (reactive), and resistive cores.

Copper core consists of copper wire with negligible resistance and double silicone outer combined and boots, having an inbuilt resistance to generate the required suppression.

The complex nature of copper core componentry makes this technology more expensive than the other technology types available. This type of cable is predominantly used by German manufacturers.

Wire wound core cable is made up of a carbon-coated fibreglass core enclosed in stainless steel windings and double silicone outer jacket. Engineered to meet or exceed SAE specifications for radio frequency interference, suppression comes from a magnetic field created when current crosses the steel winding.

This type of cable is mainly used by French and Japanese VMs, as well as Saab and Volvo.

Resistive core cable contains a graphite coated fibreglass core, which is surrounded by a conductive latex coating and double silicone outer. This is the simplest and most robust of the cables used and works by providing resistance along the length of the cable.

This type of technology is typically used by American, British and Asian VMs.


For more information about SMP Europe, click here.

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